Aluminium Profiles

Wellste: Your Professional Aluminium Profiles Supplier

Wellste aluminium profile is the hollow bean which has a variation of the square profile. There are also some other aluminium profile types like triangular, L-shaped profile, and the single radius. These aluminium profiles can be a feature in a large variety of tangled void spaces.

Wellste has more than 200 types of existing molds of standard aluminum profiles that can match your structural aluminum profile project.

Wellste aluminium profile was made by aluminum alloy and it is produced through the extrusion process. Aside from the capability of being extruded, there is also a high thermal conductivity in the materials used. Aluminium profiles are known as the most effective for electronic cooling applications.  Thus, it is proven by most experts.

Wellste is widely known as a supplier of aluminium profiles for so many years. We could offer aluminium profiles of different sizes, colors, and shapes yet they are all customizable.

Wellste aluminium profiles process whereby profiles are molded. When the profile leaves the tool it can be cooled by water or air after that the profiles were drawn while it still soft. This detached the tension to build up the aluminium while the correct profile dimensions are obtained. Then the profiles are then cut afterward it gives their final by subjected it either heat or cold hardening.

As Wellste provide a good project in return we gained good results. We designed service projects according to the requirements in local and international standards.

Wellste have been the leading manufacturer of aluminium profiles with the help of our modern equipment. By reason of, we are able to develop the best and high quality precise aluminium profiles. And deliver you aluminium profiles well based on your need requirements. Wellste aluminium profiles are manufactured at a massive number and supplied to customers across the industries. Aluminum profile of Wellste is very practical due to its good quality materials and cost-efficiency.

Wellste aluminum profiles are manufacturing by the latest extrusion line imported from overseas, our extrusion line ranges from 660Ton to 4000Ton which can extrude heavy-duty aluminum profile shapes.

Wellste is one of the trusted solution providers for aluminium profiles. Our objective is to provide the customers with the best and high-quality products and good services.

Similarly aluminium profiles can be purchased from us. As a well-known China aluminium profile supplier, we could deliver products exactly what you need. We are aiming to give our customers a world-class product.

For more information about our aluminium profiles, contact us today!

Aluminum Profile: The Ultimate FAQ Guide

Aluminum profile is a cross-sectional shape of an extruded aluminum product designed for structural purposes.

This article provides comprehensive details about several elements concerning aluminum profiles.

Hence, you’ll comprehend different elements to ease your decision-making process when purchasing some for various applications.

Why Should You Consider Using Aluminum Profile?

aluminum profile

Essentially, aluminum profile plays an integral role in its different applications.

Thus, it presents several advantageous reasons making it worth considering, such as the following;

Flexible

The base material for making this profile is soft and highly malleable.

Therefore, it makes it easy to create complex shapes through casting or bending to get the best piece for your application.

Of course, this is advantageous because you can easily use it to create unique shapes and designs for your respective application.

Lightweight With Exceptional Strength

Aluminum profile is a low-density part but exhibits excellent strength capabilities.

Thus, it guarantees efficiency and reliability, especially in applications where lightweight and strength are substantive concerns.

Fully Recyclable

You can recycle and reuse aluminum profile as many times as possible, and it will hardly deteriorate its original properties.

As such, you easily save on costs while conserving the ecosystem.

Non-Corrosive

Aluminum is a highly reactive metal, but it hardly rusts like other metals.

Ordinarily, it forms an oxide layer on its surface material, which inhibits any further reaction.

As a result, it can tolerate harsh environmental conditions, and it will barely rust.

Durable

Essentially, the mechanical characteristics of aluminum profile make it immensely long-lasting.

It will never rust, and it often exhibits resistance features to many elements such as elevated temperatures and corrosion.

Hence, it can last for many years without wearing out, and this is imperative since it gives you value for money.

What Are The Available Variations Of Aluminum Profiles Are Available?

Ideally, you can distinguish types of aluminum profiles based on their specific use as follows;

• Construction aluminum profile – It exhibits excellent bending and torsional stiffness regardless of its relatively low net weight.

construction aluminum profile

• Architectural aluminum profile – You will often find this profile in a wide range of architectural applications such as building and construction.

architectural alluminum profile

• Industrial aluminum profile – It is common in several applications where a combination of different material properties is a concern.

industrial aluminum profile

For instance, conductivity, corrosion resistance and temperature tolerance are some characteristics.

What Entails Manufacturing Of Aluminum Profiles?

Extrusion is the primary method for making a wide range of aluminum profiles.

It is quite an intensive process, which involves the following phases;

Profile designs take place with the aid of dedicated computer software by documenting the shape, machinability, dimensions and material characteristics.

Billet is cast in an electric arc furnace with aluminum scraps and sliced into idea sizes to match the required profile length.

Preheating of the billet takes place at 900°C, and it intends to soften the material to easily for it through a die.

At this point, the ram exerts pressure on the billet to actuate the actual extrusion process.

Intrinsically, a distinctive extrusion machine with a hydraulic press can exert compression of about 15,000 tons on the billet and die.

Regularly, higher pressure makes the machine to produce more extrusion.

Even so, since there is container wall restriction, the die becomes smaller and wider until it can hardly enlarge anymore.

Hence, the molten aluminum forces its way out through the die’s opening to form a profile.

Frequently, the die opening sizes and billet are what determine the extruded profile length.

This type of aluminum profile may be passed through a cooling bath as it gets out depending on type of alloy used.

Essentially, cooling is imperative because it allows the profile to retain enough metallurgical characteristics in the metal.

Immediately the material cools, you may straighten any twisted or bent part using a stretcher.

When the extrusion process is over, the profile is take through a specified surface treatment segment to obtain an ideal finish.

It is then cut into shorter lengths based on precise dimensions of your application demands.

Also, you may take the profile through aging process to strengthen and allow it to attain ideal elasticity and hardness.

What Options Can You Use To Attach Aluminum Profiles To Surfaces?

You can use the following different techniques to attach aluminum profiles to different surfaces;

Interlocking

Quite a simple and effective method for attaching aluminum profiles on surfaces allowing the separate profiles to attain strong and quick fix.

It merely involves sliding one feature over the other, but the paired profiles must contain male and female features.

Nut Rack

This is a method featuring a channel designed to fit a bolt head or nut tightly between the flats.

In essence, it aims to prevent the bolt head or nut from spinning.

In an ideal world, you can use numerous clips in a single track and position easily.

Snap-Fit

Here, the method has lead-in barbs that allow top extrusion to simply slide and clip over the bottom one.

Aluminum metal has a natural flex providing a positive snap.

Notably, the barb without reverse chamfer would easily form a permanent snap-fit.

Screw Port

Relatively popular and often used with self-tapping or threaded screws.

It guarantees a robust fix and also allows easy disassembly.

Corner Cleat

It is arguably the most suitable method for fitting two identical aluminum profiles at a specific angle.

Most aluminum profiles have a channel enabling the cleat made from a different sheet steel or metal profiles.

Generally, the cleat tends to have a few barbs on either side, but you can include screws to fix the it in position.

Hinge

It is commonly used in fixing aluminum profile windows and doors since it allows movement.

What Are The Core Technical Specifications Of Aluminum Profile?

Many applications across residential, commercial and industrial sectors use a wide range of aluminum profiles.

This popularity is influenced by various technical properties of this component, which include the following;

Exceptional strength to weight ratio – Aluminum profile is lightweight but immensely strong. Given it has low density, it’s easy to have slim profiles, which are adequately strong.

Besides, this profile’s superior strength makes it easy to form unique shapes.

Highly malleable – A typical aluminum profile can hardly break or crack during different operations, including shaping it to complex shapes.

Non-corrosive – Aluminum profile naturally has an oxide layer, covering the surface material and protecting it from corrosive elements such as rust.

High thermal conductivity – This component exhibits higher heat transfer through its cross-section area.

Non-magnetic – It is not attracted to magnets, making it suitable for different applications where non-magnetism is a significant concern.

100% recyclable – You can recycle and reuse aluminum profiles fully and severally without losing their original properties.

Is Aluminum Profile Long-lasting?

Yes.

The overall service lifespan on aluminum profile is generally lengthy, given the base material is sturdy and resistant to several physical and environmental factors.

Besides, extrusion stages, which is the primary process of making this profile, also reinforce the overall strength of this component.

Practically, aging allows uniform precipitation of particles on a material surface.

Hence, the resultant aluminum profile becomes hardy and resistant to as many harsh conditions as possible for the longest time possible.

Even so, the same durability of aluminum profile is greatly dependent on the actual application.

Some applications tend to be relatively aggressive and likely to wear down the profile relatively fast than others.

The specific aluminum grade used for making the profile also determines its exact longevity.

Different aluminum grades have varied specifications as far as strength and related features are concerned.

Furthermore, the exact environmental conditions this profile is exposed to also plays a great role in determining its durability.

Aluminum profile subjected to extremely harsh environmental conditions is likely to have a shorter lifespan than one used in fairly moderate conditions.

Simply put, aluminum profile is exceptionally durable and can last for at least 10 years.

However, the precise longevity is based on several prevailing factors.

What Aluminum Grades Are Used For Manufacturing Aluminum Profiles?

These metal profiles are available in a wide array of aluminum grades.

Therefore, the ideal one in most instances is dependent on the specific application it is designed for.

The primary aluminum grades for making this profile, nonetheless, include the following;

Aluminum 6061

Quite a popular grade for making a wide range of architectural aluminum profiles.

It portrays reasonably low strength amongst all the 6000 series-aluminum grades.

This alloy also features highest level of corrosion resistance and various mechanical characteristics enabling it to have excellent forming capabilities.

aluminum 6061

In addition, aluminum 6061 grade is weldable, highly machinable and easy to cold-work.

It also provides suitable joining options; hence you can drill, cut, stamp, bend and deep draw it easily using cold working techniques.

This grade is also easy to fortify by heat treatment merely by placing it at a relatively elevated temperature for a few hours.

Aluminum 6063

This aluminum grade is regarded as the strongest among the 6000 series used for making aluminum profiles.

It features outstanding corrosion resistance hence ideal for most outdoor applications.

Also, aluminum 6063 is lightweight and easy to machine and weld.

aluminum 6063

It has a fine surface finish and an ideal strength-to-weight ratio suitable for making different architectural aluminum profiles.

Aluminum 6262

This grade is essentially an alloy of magnesium and silicon, which exhibits exceptional machinability properties.

It also has incredible mechanical strength and excellent corrosion resistance.

aluminum 6262

This aluminum grade is easy to weld and primarily reinforces its strength in aging process.

Cold-working is the most suitable method for forming this aluminum grade, but you can also use other conventional techniques.

What Are The Aspects To Look For Factors When Buying Aluminum Profile Parts?

It is always appropriate to factors in some important elements when looking for a suitable aluminum profile for your project.

The common elements to look into meticulously include the following;

Surface Finish

You should always consider these factors, particularly when you are buying aluminum for decorative reasons.

Aluminum profile is available in many surface finishing options, and the most suitable one depends on your taste and application demands.

Wall-Thickness

The aluminum profile thickness time and again determines its overall appearance and longevity.

Fundamentally, choosing aluminum profile with thicker wall surface guarantees durability, and it’s more attractive than vice versa.

Material Grade

Of course, aluminum material is available in numerous grades, all with varying technical properties.

It means different grades are thus suitable for various applications based on the exact characteristics.

Therefore, it is vital always to find a profile made from a particular grade compatible with your application needs.

Size

Notably, you can find aluminum profiles in standard and custom designs.

As such, the choice based on size varies based on your application needs.

Quality Standards

You should never overlook the essence of quality standard certification of aluminum profiles you are buying.

It makes it easy to determine whether it meets the minimum requirements to make it suitable for the project.

Application

Above all, the actual application is what technically determines the specific aluminum profile you are purchasing.

Understand all the fundamental requirements of the project to get the most suitable aluminum profile.

Is There Recommended Tolerance For Aluminum Profile Parts?

Not certainly.

It is varies based on what is outlined by BS EN 755-9:2001.

But in many instances, the tolerances offered by the manufacturer often enhance this specific standard.

As a result, in instancers where tighter tolerances are desired, it’s the manufacturer’s responsibility manufacturer to work on standards as set out in BS EN 755-9:2001.

On the other hand, some profile’s complexity and size may make it somewhat difficult to enhance the tolerance as outlined in this standard.

As such, the most appropriate way to establish the ideal tolerance for aluminum profile part is by reviewing your proposed design.

But in many instances, the suitable profile may range from +/- 0.2mm to +/- 0.5mm but is still subject to improvement.

What Elements Determine The Cost Of Aluminum Profile?

They are quite vital and include the following;

Profile complexity – A relatively complex aluminum profile will be costlier than a simple one since the former is quite involving and expensive to produce.

Type of surface finish – Different surface finishing options cost differently.

Some are expensive, while others are affordable, thus determining the actual cost of this component.

Material grade – The material grades used for making aluminum profiles vary in terms of cost based on technical specifications and related aspects.

Hence, some tend to be costlier, which directly affects the ultimate price of the profile.

Volume – If you are buying aluminum profiles in bulk, you are likely to get a better discount than when buying a few pieces.

Manufacturer – Various aluminum profile manufacturers use different pricing modules when selling this component.

Of course, it varies from one company to another based on numerous factors.

Material thickness – Relatively thick aluminum profiles are more expensive than those with thinner wall thickness.

What Is The Ideal Length Of Aluminum Profile?

It is entirely based on the particular demands of your application.

Various structural projects require aluminum profiles of different lengths.

Thus, you need to establish the exact length your application requires to ensure your order for the right size.

What Types and Designs of Aluminum Profiles Are Available?

Aluminum profiles come in different designs, but the major ones include the following;

Hollow Beam

It is aluminum profile design featuring a hollow beam and does not necessarily have specific cross-sections.

Primarily, they are available as part of modular installations, particularly in architectural design.

hallow beam

You may find hollow beams in different shapes, including; square and rectangular.

SD Aluminum Profile

It is a lightweight, corrosion-resistant and flexible aluminum profile primarily used in small-scale applications.

SD Aluminum profile

This design features a sliding functionality and can resist numerous forms of weathering.

Louver Profile

It is aluminum profile with an arrangement wherein slats are fixed at uniform horizontal intervals from each other at an angle.

They resemble door shutters or window blinds hence mainly used for ventilation or passage of natural lighting.

Square Profile

More or less similar to a hollow beam, only that square profile can provide more stable support.

Some applications of square profile aluminum include wall load bearings, support columns and pillars.

RCW Profile

They are pretty common in high-rise buildings and often used in curtain walls and mullions.

Technically, this type of aluminum profile hardly gives any structural function.

It is primarily used to create a barrier for preventing entry of environmental elements into a building.

T-section

These are T-shaped aluminum extruded products designed to support different sections.

They contain specific components such as horizontal flanges, span, and vertical webs among others.

Door section

These aluminum profiles are mainly used in heavy-duty glass doors for buildings.

They form part of the entire system of push doors and usually function as a whole system.

Which Anodizing Options Are Used In Aluminum Profile?

You can use a wide range of anodizing options on aluminum profiles since the base material is compatible with such elements.

The common practical anodizing options include the following;

• Type I – Chromic- Acid anodize
• Type II – Sulfuric acid anodize
• Type III – Hard anodize
• Bright dip anodizing
• Electrolytic two-step anodize

WhichMachining Options Are SutTo Use In Aluminum Profile?

The machining options are quite several, but the common ones you can use in aluminum profile include the following;

• Stamping
• Welding
• Cutting-to-size
• CNC machining
• Drilling
• Bending
• Milling
• Assembling

What Is The Average Manufacturing Lead-Time For Aluminum Profile?

It is dependent on a host of variables.

Custom aluminum profiles are likely to take longer to produce, depending on the complexity of design customization.

Waiting orders in the queue also determine the exact duration it takes to produce this component.

If the orders are quite a lot, the manufacturing lead time will likely take longer.

Quantity of the aluminum profiles you are ordering is also integral in determining the production lead time of aluminum profile.

Ordinarily, a higher volume will take longer to produce, unlike a few pieces, which can take shortest time possible.

Moreover, the manufacturer’s turnaround policy is another fundamental dependent on how long it takes to produce an aluminum profile.

Where Do You Commonly Use Different Aluminum Profiles?

Aluminum profiles are used in a wide range of applications across various industries, which include the following;

• Building and construction
• Rails
• Decorative design elements
• Framing components
• Heat sinks
• Tubing
• Hinges
• Bolt slots
• Tracking

Which Surface Finishing Best Suits Aluminum Profile?

You can incorporate a wide range of surface finishing on aluminum profile but mostly the following;

Powder Coating Finish

It is a type of surface finishing option that applies coating on aluminum profile electrostatically and fuses it in a curing oven.

The layer provides appropriate UV resistance and corrosion but with varied color sections.

Anodized Finish

This surface coating involves using an electrochemical process to preserve the aluminum profile finish and improve the corrosion resistance by creating an oxide layer.

The decorative-dirt resistant surface this finish creates is also durable and exhibits excellent gloss and hue.

Mill Finish

This is ideally the aluminum profile’s natural appearance without any added surface coating.

Electroplating

This surface finish is attained on surface of aluminum profile by fusing it on another through hydrolysis.

Electroplating partly dissolves the material and creates a chemical bond between materials.

Sandblasting Finish

It is a surface pretreatment finish that creates matt dull surface on the aluminum profile.

As such, the coating allows component’s surface to attain a smooth and even finish without damaging it.

Brushed Finish

This option forms a uni-directional stain finish and gives a silky matt finish on the surface of the metal profile.

As such, the aluminum profile gets a unique look while it retains metallic lustre.

What Standard Certifications Do Aluminum Profiles Should Conform To?

Multiple projects need aluminum profiles to comply with particular quality standard certifications.

However, the main standards, which cut across most aluminum profiles irrespective of application, include the following;

EN 755-9

It specifies tolerance on dimensions and forms for aluminum profile.

This standard is European certification and applies mainly to profiles designed for general engineering and architectural applications.

BS EN 12020-2

This European certification standard specifies tolerance on dimensions and type of extruded precision aluminum profiles.

But it is imperative to engage your design team to carefully review and verify the drawings and determine whether they can produce compliant aluminum profiles.

ISO 9001

It is an International Standards Organization that specifies demands for a quality management system.

ISO 9001 makes it possible for manufacturers to demonstrate their ability to provide quality products consistently.

Is There A Recommended R-Value For Aluminum Profile?

Techinically, R-value is the measurement of aluminum profile’s capacity to resist heat flow from one side to the other.

It varies significantly based on different aspects surrounding the aluminum profile.

As such, it is advisable to seek professional guidance when selecting aluminum profile based on the precise R-value.

Aluminum Profile Is Available In Which Colors?

You can find aluminum profiles in several colors, such as the following;

• Nickel
• Titanium
• Bronze
• White
• Champagne
• Black
• Silver
• Green
• Golden yellow

Can You Find OEM Or ODM Aluminum Profiles?

Yes.

But you must ensure you submit unique designs which have never been produced in the past.

It is an imperative aspect because the manufacturer also needs to comply with regulations preventing copyright infringement.

If you need OEM or ODM aluminum profiles, you can also inquire from the manufacturer’s designers to provide unique designs that meet the required threshold.

How Does Extruded Aluminum Profile Compare To Drawn Aluminum Profiles?

Ordinarily, you can use extruded and drawn aluminum profiles to make more or less similar final products in different applications.

Extruded aluminum profile

For instance, you can use both types of aluminum profiles to make railings, window frames, tubing etc.

However, they tend to vary in a few aspects, which include the following;

Production process – Extruded aluminum profile is pushed through a die to attain the desired shape. On the other hand, a drawn aluminum profile is pushed into the mold.

Cost – Extruded aluminum is seemingly more affordable than drawn aluminum profile.

The extrusion process for making the former tends to be cheaper and rarely requires a broad collection of tools, unlike the latter.

Drawn aluminum profile

For all your aluminum profile extrusions from China, contact Wellste now.