Extruded Aluminum Shapes

Wellste: Your Professional Extruded Aluminum Shapes Supplier

Wellste extruded aluminum shapes are dense and ductile to be stretched without breaking or cracking.

Our extruded aluminum is the second of the most malleable material and because of those properties it allows the aluminum alloy to covert via extrusion process into multiple numbers of reliable shapes and parts.

Wellste extruded aluminum shapes offers a lot of benefits. Aside from rust resistant and naturally corrosion resistant, it is also the ideal materials to use for the military and any other applications that involve exposure to the elements.

Even if its light weight, Wellste extruded aluminum shapes are strong and highly conductive, noncombustible and 100% recyclable.

Wellste aluminum extrusion shapes are non-sparking material so it is suited for applications related to hazardous materials or highly flammable area.

Wellste are committed as responsible leaders and have a positive impact in the environment. We help our customers by creating the expected outcome in the product and we also create new products that you can see.

Wellste offers a vast variety of standard aluminum shapes. We, at Wellste want to be your top source of extruded aluminum shapes.

We consistently meet the exceeding customer expectations by providing both services and product in high quality. We value the personal attention that the customers’ given to us. Wellste aims to continuously reachworld class standard extruded aluminum shapes.

If you need reliable manufacturers of extruded aluminum shapes, Wellste can help you with that. Our aluminum extruded shapes are designed to reflect what we can do for you.

We share our 20 years aluminum industry knowledge to you about aluminum extruded shapes so that you will know what’s the best in aluminum extruded shapes is.

If you need more information, be sure to contact us today.

Extruded Aluminum Shapes: The Ultimate FAQ Guide

If you have any question about extruded aluminum shapes, you will find the answer right here.

Because this guide covers everything that will make you an expert in extruded aluminum shapes.

Let’s get started.

Which Are The Standard Extruded Aluminum Shapes?

You can make any shape using aluminum alloys depending on your application requirements.

Depending on your unique requirements, you can choose any of the following aluminum extrusions shapes:

Angles

You can opt for extruded aluminum shapes such as angles with rounded or sharp corners.

Bars

In this case, you can opt for extruded aluminum structural shapes in form of bars such as square-hexagonal or rectangular shapes.

Channels

You can also choose to use the channels which can come in the form of rounded or sharp corners.

I-beams

You may also get the I-beams with rounded corners and sharp angles as well as tapered walls among others.

Round Rods

Apart from the shapes above, you can also opt for the round rod shapes depending on application specifications.

Tees

Here, you may also choose tees which come in two variations with rounded or sharp corners.

Tubes

There are also different types of tubes with IPS round, round, rectangular, as well as serrated shapes.

Zees

In addition to that, you may also decide on zees which come with sharp corners.

In short, there are quite a number of standard aluminum shapes to choose from.

Extruded aluminum shapes

Is There Difference Between Extruded Aluminum Shape And Extruded Aluminum Profile?

No, there is no difference between the extruded aluminum shapes and the extruded aluminum profiles.

You can have extruded aluminum profiles in different shapes thus making it part of the extruded aluminum shapes.

Apart from that, you will also make the aluminum shapes and profiles using the extrusion method.

What Are The Benefits Of Using Extruded Aluminum Shapes In Your Projects?

In comparison to other types of extruded aluminum materials, you will have numerous benefits from using extruded aluminum shapes.

Here are some of the benefits that you will experience from using the extruded aluminum shapes.

Great Strength To Weight Ratio

You will realize that the aluminum shapes are very strong and have very light weight.

This makes it very important for making strong structures with very light weight.

Broad Range Of Materials

You also have the freedom of choosing from a wide range of materials to make the extruded aluminum shapes.

There are numerous types of aluminum alloys that you can use to make the extruded aluminum shapes.

Suitable For Different Applications

You can use the extruded aluminum shapes in quite a number of applications.

Perfect Corrosion Resistance

Since you will be using aluminum materials, you should expect to have excellent resistance to corrosion.

Extruded aluminum shapes have natural covers that will protect the metal from any form of corrosion agents.

Great Electrical And Thermal Conductivity

Extruded aluminum shapes have the ability to conduct electricity and heat at an exceptional rate.

Low Cost

You can also purchase the extruded aluminum shapes ate very affordable prices since the costs are very low.

Which Are The Common Alloys Used In Extruded Aluminum Shapes?

There are numerous types of aluminum alloys with different characteristics.

You can choose between the different types of aluminum alloys to make the most suitable aluminum shapes.

Here are some of the common types of aluminum alloys that you can use in making extruded aluminum shapes.

Aluminum 1100

You can also refer to it as commercially pure aluminum that is ductile and soft for extrusion in different shapes.

Aluminum 3003

This is an alloy between aluminum and manganese which is very strong even thought it has low malleability.

You will use this type of aluminum materials to make extruded aluminum shapes for heat exchanger tubes among others.

Aluminum 6063

This is an architectural aluminum that contains silicon and aluminum which is great for extruding intricate designs.

Apart from that, you can use this type of aluminum alloy to extrude shapes for decorative applications.

Aluminum 6061

This is a high strength aluminum alloy with minimum ultimate yield of 35,000 psi and tensile strength of 38,000 psi.

It also has excellent weldability and extrudability that make it suitable for extruded shapes for structural components like pipelines.

Aluminum 7075

This is a strong aluminum alloy that offers proper yield, weld strength and tensile strength in comparison to aluminum 6061.

Despite that, it will cost you more and is suitable for extrusion of aluminum shapes for high strength applications.

What Are The Impacts Of Tempering Extruded Aluminum Shape?

You can reduce ductility of aluminum extrusions shapes through tempering to increase hardness and strength.

Here are some of the examples that you will get from tempering of extruded aluminum shapes.

1060 O Temper

Here, you cn have a yield strength of 4 Ksi as well as brinell hardness of 19.

6061 T4 Alloy

This form will produce a yield strength of 21 Ksi and brinell hardness of 65.

6061 T6 Alloy

You will have a yield strength of 40 Ksi with a brinell hardness of 95.

Which Are The Common Tempers For Extruded Aluminum Shapes?

You will use tempering to improve the mechanical properties of the aluminum structural shapes.

There are five different types of tempering that you can employ to improve the mechanical properties of extruded aluminum shapes.

Here are the different types of tempering that you can have for the extruded aluminum shapes.

F- Temper

You can also refer to it as “As- Fabricated” temper where no attempt to temper aluminum shapes is done.

O – Temper

This form of temper involves annealing, recrystallizing, and is suitable for wrought products.

H – Temper

This form of temper is work-hardened or strained that you can use in applications that do not need heat-treatment.

W – Temper

You can use this form of temper for heat treatment of different solutions.

T – Temper

You will go through thermal treatment, solution heat-treatment, and finally aging to complete the temper.

What Is The Recommended Aluminum Alloy For Structural Extruded Aluminum Shapes?

Aluminum extrusions shapes

There are different types of aluminum alloys that are suitable for different applications.

For instance, you may need the aluminum extrusion shapes for decoration purposes.

In such a case, the most suitable type of aluminum alloy is the 1000 series aluminum.

Apart from that, you may need the extruded aluminum shapes for structural and load-baring applications.

In such a case, you will use the 6000 series aluminum due to its high tensile strength properties.

In other words, you will use different aluminum alloys for extruded aluminum shapes in different applications.

Which Are The Key Steps In Extruded Aluminum Shapes Manufacturing?

Extrusion is the process by which hot metal is compressed and then into different shapes.

You can have the extruded aluminum shapes in sold, semi-solid, or hollow forms.

Here are the main steps that you will have to perform in the extrusion process of the extruded aluminum shapes.

1)      Creating The Die

First, you will create the most suitable design and manufactured it to get the right shape and specifications.

You will need an extrusion die made from steel thus making it suitable for repeated extrusion use.

2)      Preparation Of The Die

As soon as you have the die ready, you will heat it to the right temperatures before sticking it to extrusion press.

3)      Preparation Of The Billet

At this point, you will proceed with the preparation of the billet beginning with preheating of aluminum.

You have to heat the billet at temperatures ranging between 750- and 930-degrees Fahrenheit.

It will make the billet soft without actually melting it to liquid form before loading to the extrusion press.

4)      Extrusion Process

After the above preparations, you will proceed with the extrusion process.

At this point, you will apply enough pressure on the billet right inside the extrusion die.

It will produce the perfect shape that you desire as it exits through the extrusion die.

Cooling And Cutting

At this point, you will cut the extruded aluminum shapes into the right size or dimensions.

After that, you will cool it down on the cooling table.

There are different cooling materials that you can use such as mists, water baths, sprays, and air to cool.

You will complete this process by cutting the shapes into different sizes according to the production specifications.

5)      Final Stages

Finally, you will stretch the extrusion to straighten the twists and turns on the extruded aluminum shapes.

You will follow that will aging, quenching, hat treatment, coating and painting among other finishes.

Do Standard Extruded Aluminum Shapes Come Finished?

No, we make sure that standard aluminum shapes come finished at the request of the customer.

In other words, most of the standard extruded aluminum shapes come unfinished.

All you have to do is proceed with the fabrication process according to your personal specifications.

Apart from that, you may also make orders within the right time frame for us to finish the extruded aluminum shapes.

What Are The Applications Of Extruded Aluminum Shapes?

Extruded aluminum shapes

There are quite a lot of applications where the extruded aluminum shapes come in handy.

Here are some of the applications where you will use the extruded aluminum shapes.

• Commercial and Residential Buildings
• Transportation
• Work and Household Items
• Electronic Products
• Packaging Materials
• Lighting Products
• Sporting Goods

How Do You Straighten Extruded Aluminum Shapes?

There are situations when you will have bend on your extruded aluminum shapes.

Such cases require straightening of the extruded standard aluminum shapes to get perfect alignment.

In such a case, you will take advantage of the malleability of the aluminum to straighten the extruded shape.

Apart from that, you will have to overcome the tensile strength of the extruded aluminum shapes.

You might have to place it on a flat ground and then apply pressure to stretch the deformation.

You might also use a stretching machine which will straighten the extruded aluminum shapes.

What Are The Factors To Consider During Bending And Forming Of Extruded Aluminum Shapes?

There are different factors that you have to loo at when bending and forming the extruded aluminum shapes.

Here are the main factors that you have to look at when considering the forming and bending of extruded aluminum shapes.

Expected Deviation And Tolerance

Here, you will look at the expected deviation and tolerance on the inside radius of extruded aluminum shapes.

Critical Surface Area Appearance

You should also look at the surface appearance that you would like to have on the extruded aluminum shapes.

Required Mechanical Strength

It is also important to look at the mechanical strength that you would like to have on the extruded aluminum shapes.

How Does The Direct And Indirect Extrusion Methods Compare When Forming Extruded Aluminum Shapes?

Standard aluminum extrusion process

In the extrusion of aluminum shapes, you can either decide to use direct or indirect extrusion process.

The main difference between direct and indirect extrusion is in the position of the extrusion die.

Direct extrusion involves having a stationary extrusion die while forcing the billet out through the die.

Implying that, you will push the heated billet through the stationary extrusion die to form the extruded aluminum shapes.

On the other hand, indirect extrusion involves having a moving extrusion die over the heated billet.

In other words, you will push the extrusion die over the billet to form the most suitable extruded aluminum shapes.

Which Are The Bending And Forming Techniques For Extruded Aluminum Shapes?

Bending and forming of the aluminum extrusion shapes is a very important process.

There are different techniques that you can apply to actually bend and form the extruded aluminum shapes.

Bending aluminum extrusion shapes

Here are the main techniques that you can use in the bending and formation of the extruded aluminum shapes.

Push Or Ram Bending

In this case, you will use a ram which will force the extruded aluminum shape to bend through a die.

The die will push the extrusion and apply enough pressure capable of bending aluminum to desired forms.

Hydraulic Rotary Draw Bending

You will use a clamping block, and sliding pressure to make the most suitable bend on the extruded aluminum shapes.

The hydraulic pressure will press on the extruded aluminum shapes held by the two blocks to produce a bend.

Electric Draw Rotary Bending

In addition to hydraulic bending system, you will have a faster and unique set up on the electric draw.

The bends are also accurately and easily repeated as it can easily automate the angles in the programmable logic controllers.

Three Roll Bending

You will use three different roles in a triangular shape at different angles that can either roll vertically or horizontally.

The roller then moves at slowly and exert enough force on the extrusion aluminum shape thus bending it.

Stretch Forming

You will place the extrusion along rounded fixed bending dies and clamps to hold on every end.

The machine then swings the clamped ends thus leading to the bending of the extruded aluminum shapes.

Does It Cost More To Manufacture Custom Extruded Aluminum Shapes?

Every form of extrusion come with its custom price.

In other words, custom extrusion of aluminum shapes might cost more or less than standard aluminum shapes.

In many cases, custom extruded alumi9inum shapes cost more due to the special attention it receives.

Apart from that, you might have additional features on custom extruded aluminum shapes thus increasing price.

What Are The Parameters To Specify When Ordering For Aluminum Extrusion Shapes?

You should also be very specific and strategic when it comes to making orders on aluminum extrusion shapes.

In other words, you have to tell the manufacturer about the exact aluminum extrusion shape needed.

Here are the main parameters that you will use to specify the order for aluminum extrusion shapes.

• Type of Aluminum Alloy
• Expected Temper
• Dimensions in terms of Size and Weight
• Quantity of Extruded Aluminum Shapes
• Type of Surface Finish – depending on your needs, you can choose surface polishing, mill finish, painted options, anodizing, amongst others.
• Shipping Tolerances
• Custom Packaging
• Identification and Certification

Which Are The Different Types Of Extruded Aluminum Angles?

There are two main types of extruded aluminum angles that you can use including equal and unequal angles.

You can have both equal and unequal extruded aluminum angles in American and miscellaneous standards.

How Do You Increase The Strength And Hardness Of Extruded Aluminum Shapes?

The most common method for increasing hardness and strength of extruded aluminum shapes is heat treatment.

As soon as you complete the extrusion process, you will pass the extruded aluminum shape through heat treatment.

Heat has the ability to age the extruded aluminum shapes thus making them strong and hard.

What Is The Difference Between Extruded Aluminum Angles And Extruded Aluminum Channels?

Extruded aluminum channel

In the extrusion of aluminum, you can opt for extruded aluminum angles or extruded aluminum channels.

Extruded aluminum angles have one specific angle while extruded aluminum channels have more than one angle forming a channel.

What Are The Available Color Options For Standard Aluminum Shapes?

It is upon the client to choose the color of extruded aluminum shapes.

We offer a range of colors from black, silver, grey or any other color option you need.

Can You Weld Extruded Aluminum Shapes?

Yes, you can weld extruded standard aluminum shapes depending on the types of aluminum alloy.

In other words, you will have to choose the most suitable aluminum alloy that can be welded.

After forming it into the right aluminum shape, you can join it accordingly through welding.

What Is The Ideal Mill Length Of Architectural Extruded Aluminum Shapes?

Usually, you will not have restrictions on the mill length of the extruded aluminum shapes.

Despite that, you may have architectural extruded aluminum shapes with mill length between 12 to 16 feet.

Which Are The Quality Standards That Extruded Aluminum Shapes Should Conform To?

In choosing the most suitable extruded aluminum shape, you must also make that the quality is right.

In other words, you have to make sure that the extruded aluminum shapes adhere to right quality standards.

Here are the main quality standards that you must adhere to when choosing extruded aluminum shapes.

• ISO Quality Standards
• EN Quality Standards
• ASTM Quality Standards
• Aluminum Association (AA) Quality Standards

What Is The Allowable Extruded Aluminum Shape Tolerances?

There are industry standards for allowable extruded aluminum shape tolerance.

Implying that, you must make sure that the tolerance level of extruded aluminum shapes is acceptable.

Here are the main tolerance level factors that you have to maintain.

• Twist of 0.5 degrees per foot
• Straightness level of 0.125 inches per foot
• Angle variation of plus or minus 2 degrees

Do You Provide Additional Services For Extruded Aluminum Shapes?

Yes, we can provide additional services upon the request of the customer.

Under normal circumstances, you will purchase the extruded aluminum shapes unfinished.

Finishing of the extruded aluminum shapes is an additional service we offer.

Apart from that, you can also request for additional services such as anodizing and different surface finishes.

How Much Does It Cost To Manufacture Extruded Aluminum Shapes?

Well, the cost of manufacturing extruded aluminum shapes will depend on a number of factors.

Some of the factors that will affect the cost you will pay for manufacturing the extruded aluminum shapes are:

• Type of aluminum alloy
• Shape that you intend to extrude
• Size of the Extruded aluminum shape
• Dimensions of the Extruded aluminum shapes

An increase in the above factors, simply mean an increase in the cost you will pay.

Do You Help In Shipping Extruded Aluminum Structural Shapes?

Once you order extruded aluminum shapes from Wellste, we will handle all the necessary shipping and if possible logistics.

We package the standard aluminum shapes in protective film, then into a shrink sleeve and brown paper.

Our extruded aluminum shapes are finally packed in wooden box.

After which you can opt for bulk loading, LCL loading, pallet loading or expedited shipping.

Contact Wellste now for all your extruded aluminum shapes imports from China.