{"id":12177,"date":"2023-02-17T02:27:10","date_gmt":"2023-02-17T02:27:10","guid":{"rendered":"https:\/\/www.wellste.com\/?p=12177"},"modified":"2023-11-29T06:21:51","modified_gmt":"2023-11-29T06:21:51","slug":"how-to-complete-the-180-bending-aluminum-extrusion%ef%bc%9f","status":"publish","type":"post","link":"https:\/\/www.wellste.com\/pt\/how-to-complete-the-180-bending-aluminum-extrusion%ef%bc%9f\/","title":{"rendered":"Como concluir a extrus\u00e3o de alum\u00ednio com dobra de 180\u00b0?"},"content":{"rendered":"<h2><strong>Comunica\u00e7\u00e3o na fase de projeto<\/strong><\/h2>\n<p>Em 5 de dezembro de 2021, recebemos uma nova <a href=\"https:\/\/www.wellste.com\/pt\/extruded-aluminium-profile\/\" target=\"_blank\" rel=\"noopener\">Perfil de alum\u00ednio extrudado<\/a>\u00a0consulta de um cliente cooperado de longa data no setor de automa\u00e7\u00e3o mec\u00e2nica.<\/p>\n<p>O produto \u00e9 um novo design que inclui <a href=\"https:\/\/www.wellste.com\/pt\/curved-aluminum-extrusion\/\" target=\"_blank\" rel=\"noopener\">Curvado<\/a>\u00a0e <a href=\"https:\/\/www.wellste.com\/pt\/cnc-aluminum-extrusion\/\" target=\"_blank\" rel=\"noopener\">CNC<\/a> processos, e eles querem que a Wellste fa\u00e7a esse produto para eles, para melhorar seu sistema de instala\u00e7\u00e3o, para assim ganhar uma fatia melhor do mercado.<\/p>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone size-full wp-image-12182\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Aluminum-Track-automation-system.jpg\" alt=\"Sistema de automa\u00e7\u00e3o de trilhos de alum\u00ednio\" width=\"800\" height=\"396\" srcset=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Aluminum-Track-automation-system.jpg 800w, https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Aluminum-Track-automation-system-768x380.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/p>\n<h2><strong>Negocia\u00e7\u00f5es t\u00e9cnicas<\/strong><\/h2>\n<p>Ap\u00f3s receber os desenhos, nossos engenheiros fizeram uma avalia\u00e7\u00e3o cuidadosa dos mesmos.<\/p>\n<p><strong>Pode <\/strong><strong>Bem-estar<\/strong><strong>\u00a0dobrar <\/strong><strong>180\u00b0<\/strong><strong>extrus\u00e3o de alum\u00ednio?<\/strong><\/p>\n<p>O novo inqu\u00e9rito tem dois <a href=\"https:\/\/www.wellste.com\/pt\/curved-aluminum-extrusion\/\" target=\"_blank\" rel=\"noopener\">Dobrando pe\u00e7as de extrus\u00e3o de alum\u00ednio<\/a>, que s\u00e3o flexionados interna e externamente em 180 (conforme mostrado na Figura 1),<\/p>\n<p>As exig\u00eancias de rugosidade da superf\u00edcie s\u00e3o muito altas, a rugosidade varia em diferentes \u00e1reas, com a menor atingindo 4\u03bcm.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-12189\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Custom-Aluminum-Fabrication.jpg\" alt=\"Fabrica\u00e7\u00e3o de alum\u00ednio personalizada\" width=\"689\" height=\"428\" \/><\/p>\n<p>Os requisitos t\u00e9cnicos eram dif\u00edceis, mas finalmente, ap\u00f3s uma discuss\u00e3o com a equipe t\u00e9cnica, confirmamos que poder\u00edamos fazer um prot\u00f3tipo para o cliente.<\/p>\n<p>Em 5 de janeiro de 2022 (ap\u00f3s retomar o trabalho ap\u00f3s o Ano Novo Chin\u00eas), Wellste e o cliente tiveram uma videoconfer\u00eancia, e os engenheiros de ambos os lados tiveram uma discuss\u00e3o profunda.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-12188\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/custom-Aluminum-extrusion-supplier.jpg\" alt=\"fornecedor de extrus\u00e3o de alum\u00ednio personalizado\" width=\"689\" height=\"428\" \/><\/p>\n<p>Ap\u00f3s a troca de problemas t\u00e9cnicos, confirmamos o seguinte plano para iniciar a produ\u00e7\u00e3o.<\/p>\n<h2><strong>Problemas encontrados na produ\u00e7\u00e3o<\/strong><\/h2>\n<p><strong>Como a Wellste fabrica extrus\u00e3o de alum\u00ednio?<\/strong><\/p>\n<p><strong><b>Produ\u00e7\u00e3o <\/b><\/strong><strong><b>P<\/b><\/strong><strong><b>processo: <\/b><\/strong><\/p>\n<p>Fabrica\u00e7\u00e3o de moldes de extrus\u00e3o \u2013 Extrus\u00e3o \u2013 Dobramento \u2013 Usinagem \u2013 Oxida\u00e7\u00e3o dura \u2013 Grava\u00e7\u00e3o a laser<\/p>\n<p><strong><b>Produto <\/b><\/strong><strong><b>EU<\/b><\/strong><strong><b>Informa\u00e7\u00f5es: <\/b><\/strong><\/p>\n<ul>\n<li>Material: 6063-T4;<\/li>\n<li>superf\u00edcie: oxida\u00e7\u00e3o dura natural 50\u03bcm;<\/li>\n<li>rugosidade da superf\u00edcie: 0,4\u03bcm\/0,8\u03bcm<\/li>\n<\/ul>\n<p><u>2022.1.8-2022.1.21.<\/u><\/p>\n<p>Conclus\u00e3o da ferramenta de extrus\u00e3o.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12179\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/aluminum-extrusion-die.jpg\" alt=\"matriz de extrus\u00e3o de alum\u00ednio\" width=\"500\" height=\"432\" \/><\/p>\n<h3><strong>Qual \u00e9 a melhor maneira de dobrar alum\u00ednio?<\/strong><\/h3>\n<p>Entretanto, durante o processo de usinagem subsequente, a dobra por estiramento falhou.<\/p>\n<p>O engenheiro analisou o motivo: o tamanho da se\u00e7\u00e3o do perfil era muito grande para usar a tradicional dobra manual por estiramento.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12185\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/bending-Aluminum-Extrusions.jpg\" alt=\"dobrando extrus\u00f5es de alum\u00ednio\" width=\"700\" height=\"220\" \/><\/p>\n<p><u>2022.2.13 <\/u><\/p>\n<p>Informamos o cliente sobre a situa\u00e7\u00e3o da prova e avaliamos novamente. Decidimos abrir dois conjuntos de matrizes de dobra e dobr\u00e1-los por m\u00e1quina.<\/p>\n<p>O custo das ferramentas de dobra mec\u00e2nica \u00e9 de US$ $600\/pe\u00e7a, que \u00e9 aceito pelo cliente.<\/p>\n<h3><strong>Como fazer<\/strong><strong>\u00e9<\/strong><strong>\u00a0<\/strong><strong>Bem-estar<\/strong><strong> dobrar alum\u00ednio 180 graus?<\/strong><\/h3>\n<p><u>2022.2.28<\/u><\/p>\n<p>De acordo com a avalia\u00e7\u00e3o espec\u00edfica do nosso engenheiro, a ferramenta de dobra finalizou a dobra com um arco muito grande.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12178\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/aluminum-extrusion-bending-machine.jpg\" alt=\"m\u00e1quina de dobra de extrus\u00e3o de alum\u00ednio\" width=\"300\" height=\"519\" \/><\/p>\n<p><u>2022.3.18<\/u><\/p>\n<p>O <a href=\"https:\/\/www.wellste.com\/pt\/curved-aluminum-extrusion\/\" target=\"_blank\" rel=\"noopener\">extrus\u00e3o de alum\u00ednio dobrado<\/a> parte est\u00e1 conclu\u00edda, o seguinte \u00e9 o efeito de dobra do produto, que \u00e9 uma dobra de 180 graus.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12187\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Curved-Aluminum-Extrusion.jpg\" alt=\"Extrus\u00e3o de alum\u00ednio curvado\" width=\"422\" height=\"448\" \/><\/p>\n<p><u>2022.3.20<\/u><\/p>\n<p>Ap\u00f3s a oxida\u00e7\u00e3o dura, todo o <a href=\"https:\/\/www.wellste.com\/pt\/anodized-aluminum-profiles\/\" target=\"_blank\" rel=\"noopener\">perfis de alum\u00ednio anodizado<\/a>\u00a0est\u00e1 conclu\u00eddo.<\/p>\n<h3><strong>Uma solu\u00e7\u00e3o para resolver os danos superficiais.<\/strong><\/h3>\n<p>Durante a inspe\u00e7\u00e3o de qualidade, nosso inspetor encontrou danos e superf\u00edcie \u00e1spera.<\/p>\n<p>A an\u00e1lise t\u00e9cnica foi que a tens\u00e3o interna do produto mudou durante a flex\u00e3o e o perfil foi danificado.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12183\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Anodized-Aluminum-Profiles.jpg\" alt=\"Perfis de alum\u00ednio anodizado\" width=\"689\" height=\"229\" \/><\/p>\n<p>Sugest\u00e3o do nosso engenheiro: o tempo de extrus\u00e3o e dobra \u00e9 muito longo, e o perfil ficar\u00e1 duro ap\u00f3s ser colocado na condi\u00e7\u00e3o 6063-T4 por um longo tempo,<\/p>\n<p>portanto, \u00e9 sugerido extrudar rapidamente na condi\u00e7\u00e3o 6063 T1.<\/p>\n<p>Ap\u00f3s informar o cliente, eles concordaram em mudar para 6063-T1.<\/p>\n<p><u>2022.4.12<\/u><\/p>\n<p>Wellste reextrus\u00e3o, o <a href=\"https:\/\/www.wellste.com\/pt\/custom-aluminum-extrusions\/\" target=\"_blank\" rel=\"noopener\">extrus\u00f5es de alum\u00ednio personalizadas<\/a>\u00a0\u00e9 ent\u00e3o dobrado novamente e oxidado.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12186\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/curved-aluminium-profile.jpg\" alt=\"perfil de alum\u00ednio curvo\" width=\"500\" height=\"278\" \/><\/p>\n<h3><strong>Impress\u00e3o a laser para o <\/strong><a href=\"https:\/\/www.wellste.com\/pt\/curved-aluminum-extrusion\/\" target=\"_blank\" rel=\"noopener\"><strong>Extrus\u00e3o de alum\u00ednio dobrado<\/strong><\/a><\/h3>\n<p><u>2022.4.28<\/u><\/p>\n<p>Letras a laser conclu\u00eddas.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12190\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/laser-printing-on-aluminum.jpg\" alt=\"impress\u00e3o a laser em alum\u00ednio\" width=\"500\" height=\"523\" \/><\/p>\n<h2><strong>Teste de qualidade<\/strong><\/h2>\n<h3><strong>Como a Wellste garante a qualidade dos produtos?<\/strong><\/h3>\n<p><u>2022.5.1<\/u><\/p>\n<p>Testes gerais da Wellste em dimens\u00f5es de superf\u00edcie, etc., e fornecimento de inspe\u00e7\u00f5es e emiss\u00e3o de relat\u00f3rios.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12181\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/aluminum-extrusion-tolerance-standard-measure.jpg\" alt=\"medida padr\u00e3o de toler\u00e2ncia de extrus\u00e3o de alum\u00ednio\" width=\"700\" height=\"249\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12180\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/aluminum-extrusion-surface-roughness-test.jpg\" alt=\"teste de rugosidade da superf\u00edcie de extrus\u00e3o de alum\u00ednio\" width=\"500\" height=\"491\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12191\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Custom-Aluminum-Fabrication-parameter.png\" alt=\"Par\u00e2metro de fabrica\u00e7\u00e3o de alum\u00ednio personalizado\" width=\"395\" height=\"439\" \/><\/p>\n<p><u>2022.5.20<\/u><\/p>\n<p>O cliente recebeu a amostra e a montagem de teste foi bem-sucedida.<\/p>\n<h2><strong>Produ\u00e7\u00e3o de amostra<\/strong><\/h2>\n<p>Qualquer produto, especialmente um novo design de produto ou qualquer <a href=\"https:\/\/www.wellste.com\/pt\/custom-aluminum-fabrication\/\" target=\"_blank\" rel=\"noopener\">fabrica\u00e7\u00e3o de alum\u00ednio personalizada<\/a>, \u00e9 o resultado da comunica\u00e7\u00e3o cont\u00ednua entre nossos engenheiros e clientes e da melhoria cont\u00ednua.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12184\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/bending-Aluminum-Extrusion.jpg\" alt=\"dobra de extrus\u00e3o de alum\u00ednio\" width=\"600\" height=\"468\" \/><\/p>\n<p>Caso tenha alguma d\u00favida, sinta-se \u00e0 vontade para entrar em contato conosco pelo e-mail sales@wellste.com.<\/p>","protected":false},"excerpt":{"rendered":"<p>Design phase communication On 5th, December 2021, we received a new Extruded Aluminium Profile\u00a0inquiry from a\u00a0long-term cooperated customer\u00a0in the mechanical automation industry. The product is a new design that includes Curved\u00a0and CNC processes, and they want\u00a0Wellste\u00a0to\u00a0make this product\u00a0for them,\u00a0to\u00a0improve their installation system,\u00a0so better\u00a0win a market share. Technical negotiations After receiving the drawings, our engineers had [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center 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center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[73],"tags":[],"class_list":["post-12177","post","type-post","status-publish","format-standard","hentry","category-case-study"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>How to complete 180\u00b0 bending aluminum extrusion?<\/title>\n<meta name=\"description\" content=\"Wellste offers high precision bending aluminum extrusions, Free design guidance and Support prototype, Quote Now.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.wellste.com\/pt\/how-to-complete-the-180-bending-aluminum-extrusion\uff1f\/\" \/>\n<meta property=\"og:locale\" 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