{"id":12177,"date":"2023-02-17T02:27:10","date_gmt":"2023-02-17T02:27:10","guid":{"rendered":"https:\/\/www.wellste.com\/?p=12177"},"modified":"2023-11-29T06:21:51","modified_gmt":"2023-11-29T06:21:51","slug":"how-to-complete-the-180-bending-aluminum-extrusion%ef%bc%9f","status":"publish","type":"post","link":"https:\/\/www.wellste.com\/fr\/how-to-complete-the-180-bending-aluminum-extrusion%ef%bc%9f\/","title":{"rendered":"Comment r\u00e9aliser un pliage \u00e0 180\u00b0 d&#039;une extrusion d&#039;aluminium ?"},"content":{"rendered":"<h2><strong>Communication en phase de conception<\/strong><\/h2>\n<p>Le 5 d\u00e9cembre 2021, nous avons re\u00e7u un nouveau <a href=\"https:\/\/www.wellste.com\/fr\/extruded-aluminium-profile\/\" target=\"_blank\" rel=\"noopener\">Profil\u00e9 en aluminium extrud\u00e9<\/a>\u00a0demande d&#039;un client coop\u00e9rant \u00e0 long terme dans le secteur de l&#039;automatisation m\u00e9canique.<\/p>\n<p>Le produit est une nouvelle conception qui comprend <a href=\"https:\/\/www.wellste.com\/fr\/curved-aluminum-extrusion\/\" target=\"_blank\" rel=\"noopener\">Courb\u00e9<\/a>\u00a0et <a href=\"https:\/\/www.wellste.com\/fr\/cnc-aluminum-extrusion\/\" target=\"_blank\" rel=\"noopener\">CNC<\/a> processus, et ils veulent que Wellste fabrique ce produit pour eux, pour am\u00e9liorer leur syst\u00e8me d&#039;installation, afin de mieux gagner une part de march\u00e9.<\/p>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone size-full wp-image-12182\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Aluminum-Track-automation-system.jpg\" alt=\"Syst\u00e8me d&#039;automatisation de rails en aluminium\" width=\"800\" height=\"396\" srcset=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Aluminum-Track-automation-system.jpg 800w, https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Aluminum-Track-automation-system-768x380.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/p>\n<h2><strong>N\u00e9gociations techniques<\/strong><\/h2>\n<p>Apr\u00e8s avoir re\u00e7u les dessins, nos ing\u00e9nieurs ont proc\u00e9d\u00e9 \u00e0 une \u00e9valuation minutieuse des dessins.<\/p>\n<p><strong>Peut <\/strong><strong>Puits<\/strong><strong>\u00a0plier <\/strong><strong>180\u00b0<\/strong><strong>extrusion d&#039;aluminium?<\/strong><\/p>\n<p>La nouvelle enqu\u00eate comporte deux volets <a href=\"https:\/\/www.wellste.com\/fr\/curved-aluminum-extrusion\/\" target=\"_blank\" rel=\"noopener\">Pliage de pi\u00e8ces extrud\u00e9es en aluminium<\/a>, qui sont pli\u00e9s \u00e0 l&#039;int\u00e9rieur et \u00e0 l&#039;ext\u00e9rieur \u00e0 180\u00b0 (comme illustr\u00e9 sur la figure 1),<\/p>\n<p>Les exigences en mati\u00e8re de rugosit\u00e9 de surface sont tr\u00e8s \u00e9lev\u00e9es, la rugosit\u00e9 varie selon les zones, la plus petite atteignant 4 \u03bcm.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-12189\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Custom-Aluminum-Fabrication.jpg\" alt=\"Fabrication sur mesure d&#039;aluminium\" width=\"689\" height=\"428\" \/><\/p>\n<p>Les exigences techniques \u00e9taient difficiles, mais finalement, apr\u00e8s une discussion avec l\u2019\u00e9quipe technique, nous avons confirm\u00e9 que nous pouvions r\u00e9aliser un prototype pour le client.<\/p>\n<p>Le 5 janvier 2022 (apr\u00e8s la reprise du travail apr\u00e8s le Nouvel An chinois), Wellste et le client ont eu une vid\u00e9oconf\u00e9rence et les ing\u00e9nieurs des deux parties ont eu une discussion approfondie.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-12188\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/custom-Aluminum-extrusion-supplier.jpg\" alt=\"fournisseur d&#039;extrusion d&#039;aluminium sur mesure\" width=\"689\" height=\"428\" \/><\/p>\n<p>Apr\u00e8s un \u00e9change sur les questions techniques, nous avons confirm\u00e9 le plan suivant pour d\u00e9marrer la production.<\/p>\n<h2><strong>Probl\u00e8mes rencontr\u00e9s en production<\/strong><\/h2>\n<p><strong>Comment Wellste fabrique-t-il de l&#039;extrusion d&#039;aluminium ?<\/strong><\/p>\n<p><strong><b>Production <\/b><\/strong><strong><b>P<\/b><\/strong><strong><b>processus: <\/b><\/strong><\/p>\n<p>R\u00e9alisation de moule d&#039;extrusion \u2013 Extrusion \u2013 Cintrage \u2013 Usinage \u2013 Oxydation dure \u2013 Gravure laser<\/p>\n<p><strong><b>Produit <\/b><\/strong><strong><b>je<\/b><\/strong><strong><b>Informations: <\/b><\/strong><\/p>\n<ul>\n<li>Mat\u00e9riau : 6063-T4 ;<\/li>\n<li>surface : oxydation dure naturelle 50\u03bcm ;<\/li>\n<li>rugosit\u00e9 de surface : 0,4 \u03bcm\/0,8 \u03bcm<\/li>\n<\/ul>\n<p><u>2022.1.8-2022.1.21.<\/u><\/p>\n<p>Ach\u00e8vement de l&#039;outillage d&#039;extrusion.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12179\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/aluminum-extrusion-die.jpg\" alt=\"matrice d&#039;extrusion d&#039;aluminium\" width=\"500\" height=\"432\" \/><\/p>\n<h3><strong>Quelle est la meilleure fa\u00e7on de plier l\u2019aluminium ?<\/strong><\/h3>\n<p>Cependant, lors du processus d&#039;usinage ult\u00e9rieur, le pliage par \u00e9tirement a \u00e9chou\u00e9.<\/p>\n<p>L&#039;ing\u00e9nieur a analys\u00e9 la raison : la taille de la section du profil \u00e9tait trop grande pour utiliser le cintrage manuel traditionnel par \u00e9tirement.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12185\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/bending-Aluminum-Extrusions.jpg\" alt=\"extrusions d&#039;aluminium pli\u00e9es\" width=\"700\" height=\"220\" \/><\/p>\n<p><u>2022.2.13 <\/u><\/p>\n<p>Nous avons inform\u00e9 le client de la situation de l&#039;\u00e9preuve et l&#039;avons r\u00e9\u00e9valu\u00e9e. Nous avons d\u00e9cid\u00e9 d&#039;ouvrir deux jeux de matrices de pliage et de les plier \u00e0 la machine.<\/p>\n<p>Le co\u00fbt de l&#039;outillage de pliage de la machine est de 1 TP4T600 USD\/pi\u00e8ce, ce qui est accept\u00e9 par le client.<\/p>\n<h3><strong>Comment faire<\/strong><strong>fr<\/strong><strong>\u00a0<\/strong><strong>Puits<\/strong><strong> plier l&#039;aluminium \u00e0 180 degr\u00e9s ?<\/strong><\/h3>\n<p><u>2022.2.28<\/u><\/p>\n<p>Selon l&#039;\u00e9valuation sp\u00e9cifique de notre ing\u00e9nieur, l&#039;outillage de pliage a termin\u00e9 le pliage avec un arc aussi grand.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12178\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/aluminum-extrusion-bending-machine.jpg\" alt=\"machine de pliage d&#039;extrusion d&#039;aluminium\" width=\"300\" height=\"519\" \/><\/p>\n<p><u>2022.3.18<\/u><\/p>\n<p>Le <a href=\"https:\/\/www.wellste.com\/fr\/curved-aluminum-extrusion\/\" target=\"_blank\" rel=\"noopener\">extrusion d&#039;aluminium pli\u00e9e<\/a> une fois la partie termin\u00e9e, voici l&#039;effet de pliage du produit qui est un pliage \u00e0 180 degr\u00e9s.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12187\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Curved-Aluminum-Extrusion.jpg\" alt=\"Profil\u00e9 en aluminium courb\u00e9\" width=\"422\" height=\"448\" \/><\/p>\n<p><u>2022.3.20<\/u><\/p>\n<p>Apr\u00e8s une oxydation dure, l&#039;ensemble <a href=\"https:\/\/www.wellste.com\/fr\/anodized-aluminum-profiles\/\" target=\"_blank\" rel=\"noopener\">Profil\u00e9s en aluminium anodis\u00e9<\/a>\u00a0est termin\u00e9.<\/p>\n<h3><strong>Une solution pour r\u00e9soudre les dommages de surface.<\/strong><\/h3>\n<p>Lors du contr\u00f4le qualit\u00e9, notre inspecteur a constat\u00e9 des dommages et une surface rugueuse.<\/p>\n<p>L&#039;analyse technique a montr\u00e9 que la contrainte interne du produit a chang\u00e9 pendant le pliage et que le profil a \u00e9t\u00e9 endommag\u00e9.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12183\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Anodized-Aluminum-Profiles.jpg\" alt=\"Profil\u00e9s en aluminium anodis\u00e9\" width=\"689\" height=\"229\" \/><\/p>\n<p>La suggestion de notre ing\u00e9nieur : le temps d&#039;extrusion et de pliage est trop long et le profil deviendra dur apr\u00e8s avoir \u00e9t\u00e9 plac\u00e9 dans des conditions 6063-T4 pendant une longue p\u00e9riode,<\/p>\n<p>il est donc sugg\u00e9r\u00e9 d&#039;extruder rapidement dans les conditions 6063 T1.<\/p>\n<p>Apr\u00e8s avoir inform\u00e9 le client, ils ont accept\u00e9 de passer au 6063-T1.<\/p>\n<p><u>2022.4.12<\/u><\/p>\n<p>Wellste r\u00e9extrusion, le <a href=\"https:\/\/www.wellste.com\/fr\/custom-aluminum-extrusions\/\" target=\"_blank\" rel=\"noopener\">extrusions d&#039;aluminium personnalis\u00e9es<\/a>\u00a0est ensuite pli\u00e9 \u00e0 nouveau et oxyd\u00e9 durement.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12186\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/curved-aluminium-profile.jpg\" alt=\"Profil\u00e9 en aluminium courb\u00e9\" width=\"500\" height=\"278\" \/><\/p>\n<h3><strong>Impression laser pour le <\/strong><a href=\"https:\/\/www.wellste.com\/fr\/curved-aluminum-extrusion\/\" target=\"_blank\" rel=\"noopener\"><strong>Extrusion d&#039;aluminium pli\u00e9e<\/strong><\/a><\/h3>\n<p><u>2022.4.28<\/u><\/p>\n<p>Lettrage laser termin\u00e9.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12190\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/laser-printing-on-aluminum.jpg\" alt=\"Impression laser sur aluminium\" width=\"500\" height=\"523\" \/><\/p>\n<h2><strong>Test de qualit\u00e9<\/strong><\/h2>\n<h3><strong>Comment Wellste assure-t-il la qualit\u00e9 des produits ?<\/strong><\/h3>\n<p><u>2022.5.1<\/u><\/p>\n<p>Wellste essais g\u00e9n\u00e9raux sur les dimensions de surface, etc. Et fournit des inspections et des rapports d&#039;\u00e9mission.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12181\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/aluminum-extrusion-tolerance-standard-measure.jpg\" alt=\"mesure standard de tol\u00e9rance d&#039;extrusion d&#039;aluminium\" width=\"700\" height=\"249\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12180\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/aluminum-extrusion-surface-roughness-test.jpg\" alt=\"Test de rugosit\u00e9 de surface d&#039;extrusion d&#039;aluminium\" width=\"500\" height=\"491\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12191\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Custom-Aluminum-Fabrication-parameter.png\" alt=\"Param\u00e8tre de fabrication d&#039;aluminium sur mesure\" width=\"395\" height=\"439\" \/><\/p>\n<p><u>2022.5.20<\/u><\/p>\n<p>Le client a re\u00e7u l\u2019\u00e9chantillon et l\u2019assemblage d\u2019essai a \u00e9t\u00e9 r\u00e9ussi.<\/p>\n<h2><strong>Production d&#039;\u00e9chantillons<\/strong><\/h2>\n<p>Tout produit, en particulier une nouvelle conception de produit ou tout <a href=\"https:\/\/www.wellste.com\/fr\/custom-aluminum-fabrication\/\" target=\"_blank\" rel=\"noopener\">fabrication d&#039;aluminium sur mesure<\/a>, est le r\u00e9sultat d&#039;une communication continue entre nos ing\u00e9nieurs et nos clients, et d&#039;une am\u00e9lioration continue.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12184\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/bending-Aluminum-Extrusion.jpg\" alt=\"Extrusion d&#039;aluminium pli\u00e9e\" width=\"600\" height=\"468\" \/><\/p>\n<p>Si vous avez des questions, n&#039;h\u00e9sitez pas \u00e0 nous contacter \u00e0 sales@wellste.com.<\/p>","protected":false},"excerpt":{"rendered":"<p>Design phase communication On 5th, December 2021, we received a new Extruded Aluminium Profile\u00a0inquiry from a\u00a0long-term cooperated customer\u00a0in the mechanical automation industry. The product is a new design that includes Curved\u00a0and CNC processes, and they want\u00a0Wellste\u00a0to\u00a0make this product\u00a0for them,\u00a0to\u00a0improve their installation system,\u00a0so better\u00a0win a market share. Technical negotiations After receiving the drawings, our engineers had [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center 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