{"id":12177,"date":"2023-02-17T02:27:10","date_gmt":"2023-02-17T02:27:10","guid":{"rendered":"https:\/\/www.wellste.com\/?p=12177"},"modified":"2023-11-29T06:21:51","modified_gmt":"2023-11-29T06:21:51","slug":"how-to-complete-the-180-bending-aluminum-extrusion%ef%bc%9f","status":"publish","type":"post","link":"https:\/\/www.wellste.com\/es\/how-to-complete-the-180-bending-aluminum-extrusion%ef%bc%9f\/","title":{"rendered":"\u00bfC\u00f3mo completar una extrusi\u00f3n de aluminio con flexi\u00f3n de 180\u00b0?"},"content":{"rendered":"<h2><strong>Comunicaci\u00f3n de la fase de dise\u00f1o.<\/strong><\/h2>\n<p>El 5 de diciembre de 2021 recibimos un nuevo <a href=\"https:\/\/www.wellste.com\/es\/extruded-aluminium-profile\/\" target=\"_blank\" rel=\"noopener\">Perfil de aluminio extruido<\/a>\u00a0Consulta de un cliente que coopera desde hace mucho tiempo en la industria de la automatizaci\u00f3n mec\u00e1nica.<\/p>\n<p>El producto es un nuevo dise\u00f1o que incluye <a href=\"https:\/\/www.wellste.com\/es\/curved-aluminum-extrusion\/\" target=\"_blank\" rel=\"noopener\">Curvo<\/a>\u00a0y <a href=\"https:\/\/www.wellste.com\/es\/cnc-aluminum-extrusion\/\" target=\"_blank\" rel=\"noopener\">CNC<\/a> procesos y quieren que Wellste les fabrique este producto para mejorar su sistema de instalaci\u00f3n y ganar as\u00ed una participaci\u00f3n de mercado.<\/p>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone size-full wp-image-12182\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Aluminum-Track-automation-system.jpg\" alt=\"Sistema de automatizaci\u00f3n de v\u00eda de aluminio.\" width=\"800\" height=\"396\" srcset=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Aluminum-Track-automation-system.jpg 800w, https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Aluminum-Track-automation-system-768x380.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/p>\n<h2><strong>Negociaciones t\u00e9cnicas<\/strong><\/h2>\n<p>Despu\u00e9s de recibir los dibujos, nuestros ingenieros realizaron una evaluaci\u00f3n cuidadosa de los mismos.<\/p>\n<p><strong>Poder <\/strong><strong>Wellste<\/strong><strong>\u00a0doblar <\/strong><strong>180\u00b0<\/strong><strong>\u00bfextrusi\u00f3n de aluminio?<\/strong><\/p>\n<p>La nueva investigaci\u00f3n tiene dos <a href=\"https:\/\/www.wellste.com\/es\/curved-aluminum-extrusion\/\" target=\"_blank\" rel=\"noopener\">Doblado de piezas de extrusi\u00f3n de aluminio<\/a>, que est\u00e1n doblados por dentro y por fuera 180 (como se muestra en la Figura 1),<\/p>\n<p>Los requisitos de rugosidad de la superficie son muy altos, la rugosidad var\u00eda en diferentes \u00e1reas, alcanzando la m\u00e1s peque\u00f1a los 4\u03bcm.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-12189\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Custom-Aluminum-Fabrication.jpg\" alt=\"Fabricaci\u00f3n de aluminio personalizada\" width=\"689\" height=\"428\" \/><\/p>\n<p>Los requisitos t\u00e9cnicos eran dif\u00edciles, pero finalmente, despu\u00e9s de una discusi\u00f3n con el equipo t\u00e9cnico, confirmamos que pod\u00edamos crear un prototipo para el cliente.<\/p>\n<p>El 5 de enero de 2022 (despu\u00e9s de reanudar el trabajo despu\u00e9s del A\u00f1o Nuevo chino), Wellste y el cliente tuvieron una videoconferencia y los ingenieros de ambas partes tuvieron una discusi\u00f3n profunda.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-full wp-image-12188\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/custom-Aluminum-extrusion-supplier.jpg\" alt=\"proveedor de extrusi\u00f3n de aluminio personalizado\" width=\"689\" height=\"428\" \/><\/p>\n<p>Despu\u00e9s del intercambio de problemas t\u00e9cnicos, confirmamos el siguiente plan para iniciar la producci\u00f3n.<\/p>\n<h2><strong>Problemas encontrados en la producci\u00f3n.<\/strong><\/h2>\n<p><strong>\u00bfC\u00f3mo fabrica Wellste la extrusi\u00f3n de aluminio?<\/strong><\/p>\n<p><strong><b>Producci\u00f3n <\/b><\/strong><strong><b>PAG<\/b><\/strong><strong><b>proceso: <\/b><\/strong><\/p>\n<p>Fabricaci\u00f3n de moldes de extrusi\u00f3n \u2013 Extrusi\u00f3n \u2013 Doblado \u2013 Mecanizado \u2013 Oxidaci\u00f3n dura \u2013 Grabado l\u00e1ser<\/p>\n<p><strong><b>Producto <\/b><\/strong><strong><b>I<\/b><\/strong><strong><b>Informaci\u00f3n: <\/b><\/strong><\/p>\n<ul>\n<li>Material: 6063-T4;<\/li>\n<li>superficie: oxidaci\u00f3n dura natural 50\u03bcm;<\/li>\n<li>rugosidad de la superficie: 0,4 \u03bcm\/0,8 \u03bcm<\/li>\n<\/ul>\n<p><u>2022.1.8-2022.1.21.<\/u><\/p>\n<p>Finalizaci\u00f3n de herramienta de extrusi\u00f3n.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12179\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/aluminum-extrusion-die.jpg\" alt=\"matriz de extrusi\u00f3n de aluminio\" width=\"500\" height=\"432\" \/><\/p>\n<h3><strong>\u00bfCu\u00e1l es la mejor forma de doblar aluminio?<\/strong><\/h3>\n<p>Sin embargo, durante el proceso de mecanizado posterior, la flexi\u00f3n por estiramiento fall\u00f3.<\/p>\n<p>El ingeniero analiz\u00f3 el motivo: el tama\u00f1o de la secci\u00f3n del perfil era demasiado grande para utilizar el tradicional doblado por estiramiento manual.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12185\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/bending-Aluminum-Extrusions.jpg\" alt=\"Doblar extrusiones de aluminio.\" width=\"700\" height=\"220\" \/><\/p>\n<p><u>2022.2.13 <\/u><\/p>\n<p>Informamos al cliente de la situaci\u00f3n de las pruebas y lo evaluamos nuevamente. Decidimos abrir dos juegos de troqueles de doblado y doblarlos a m\u00e1quina.<\/p>\n<p>El costo de las herramientas para doblar m\u00e1quinas es US$600\/pieza, que es aceptado por el cliente.<\/p>\n<h3><strong>Como hacer<\/strong><strong>es<\/strong><strong>\u00a0<\/strong><strong>Wellste<\/strong><strong> \u00bfDoblar el aluminio 180 grados?<\/strong><\/h3>\n<p><u>2022.2.28<\/u><\/p>\n<p>Seg\u00fan la evaluaci\u00f3n espec\u00edfica de nuestro ingeniero, las herramientas de doblado terminaron el doblado con un arco tan grande.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12178\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/aluminum-extrusion-bending-machine.jpg\" alt=\"dobladora de extrusi\u00f3n de aluminio\" width=\"300\" height=\"519\" \/><\/p>\n<p><u>2022.3.18<\/u><\/p>\n<p>El <a href=\"https:\/\/www.wellste.com\/es\/curved-aluminum-extrusion\/\" target=\"_blank\" rel=\"noopener\">extrusi\u00f3n de aluminio doblada<\/a> Una vez completada la pieza, el siguiente es el efecto de flexi\u00f3n del producto, que es una flexi\u00f3n de 180 grados.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12187\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Curved-Aluminum-Extrusion.jpg\" alt=\"Extrusi\u00f3n de aluminio curvada\" width=\"422\" height=\"448\" \/><\/p>\n<p><u>2022.3.20<\/u><\/p>\n<p>Despu\u00e9s de la oxidaci\u00f3n dura, todo <a href=\"https:\/\/www.wellste.com\/es\/anodized-aluminum-profiles\/\" target=\"_blank\" rel=\"noopener\">perfiles de aluminio anodizado<\/a>\u00a0esta completado.<\/p>\n<h3><strong>Una soluci\u00f3n para resolver el da\u00f1o superficial.<\/strong><\/h3>\n<p>Durante la inspecci\u00f3n de calidad, nuestro inspector encontr\u00f3 da\u00f1os y una superficie rugosa.<\/p>\n<p>El an\u00e1lisis t\u00e9cnico fue que la tensi\u00f3n interna del producto cambi\u00f3 durante la flexi\u00f3n y el perfil result\u00f3 da\u00f1ado.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12183\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Anodized-Aluminum-Profiles.jpg\" alt=\"Perfiles de aluminio anodizado\" width=\"689\" height=\"229\" \/><\/p>\n<p>Sugerencia de nuestro ingeniero: el tiempo de extrusi\u00f3n y flexi\u00f3n es demasiado largo y el perfil se endurecer\u00e1 despu\u00e9s de haber estado en condiciones 6063-T4 durante mucho tiempo.<\/p>\n<p>por lo que se sugiere extruir r\u00e1pidamente en condici\u00f3n 6063 T1.<\/p>\n<p>Despu\u00e9s de informar al cliente, aceptaron cambiar al 6063-T1.<\/p>\n<p><u>2022.4.12<\/u><\/p>\n<p>Wellste lo reextruye, el <a href=\"https:\/\/www.wellste.com\/es\/custom-aluminum-extrusions\/\" target=\"_blank\" rel=\"noopener\">extrusiones de aluminio personalizadas<\/a>\u00a0Luego se vuelve a doblar y se oxida.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12186\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/curved-aluminium-profile.jpg\" alt=\"perfil de aluminio curvo\" width=\"500\" height=\"278\" \/><\/p>\n<h3><strong>Impresi\u00f3n l\u00e1ser para el <\/strong><a href=\"https:\/\/www.wellste.com\/es\/curved-aluminum-extrusion\/\" target=\"_blank\" rel=\"noopener\"><strong>Doblado de extrusi\u00f3n de aluminio<\/strong><\/a><\/h3>\n<p><u>2022.4.28<\/u><\/p>\n<p>Letras l\u00e1ser completadas.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12190\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/laser-printing-on-aluminum.jpg\" alt=\"impresi\u00f3n l\u00e1ser sobre aluminio\" width=\"500\" height=\"523\" \/><\/p>\n<h2><strong>Prueba de calidad<\/strong><\/h2>\n<h3><strong>\u00bfC\u00f3mo garantiza Wellste la calidad de los productos?<\/strong><\/h3>\n<p><u>2022.5.1<\/u><\/p>\n<p>Wellste realiza pruebas generales sobre dimensiones de superficie, etc., y suministra inspecciones e informes de emisi\u00f3n.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12181\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/aluminum-extrusion-tolerance-standard-measure.jpg\" alt=\"medida est\u00e1ndar de tolerancia de extrusi\u00f3n de aluminio\" width=\"700\" height=\"249\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12180\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/aluminum-extrusion-surface-roughness-test.jpg\" alt=\"prueba de rugosidad de la superficie de extrusi\u00f3n de aluminio\" width=\"500\" height=\"491\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12191\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/Custom-Aluminum-Fabrication-parameter.png\" alt=\"Par\u00e1metro de fabricaci\u00f3n de aluminio personalizado\" width=\"395\" height=\"439\" \/><\/p>\n<p><u>2022.5.20<\/u><\/p>\n<p>El cliente recibi\u00f3 la muestra y el montaje de prueba fue exitoso.<\/p>\n<h2><strong>Producci\u00f3n de muestras<\/strong><\/h2>\n<p>Cualquier producto, especialmente un nuevo dise\u00f1o de producto o cualquier <a href=\"https:\/\/www.wellste.com\/es\/custom-aluminum-fabrication\/\" target=\"_blank\" rel=\"noopener\">fabricaci\u00f3n de aluminio a medida<\/a>, es el resultado de la comunicaci\u00f3n continua entre nuestros ingenieros y clientes, y la mejora continua.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-12184\" src=\"https:\/\/www.wellste.com\/wp-content\/uploads\/2023\/02\/bending-Aluminum-Extrusion.jpg\" alt=\"Doblado de extrusi\u00f3n de aluminio.\" width=\"600\" height=\"468\" \/><\/p>\n<p>Si tiene alguna consulta, no dude en contactarnos en sales@wellste.com.<\/p>","protected":false},"excerpt":{"rendered":"<p>Design phase communication On 5th, December 2021, we received a new Extruded Aluminium Profile\u00a0inquiry from a\u00a0long-term cooperated customer\u00a0in the mechanical automation industry. The product is a new design that includes Curved\u00a0and CNC processes, and they want\u00a0Wellste\u00a0to\u00a0make this product\u00a0for them,\u00a0to\u00a0improve their installation system,\u00a0so better\u00a0win a market share. Technical negotiations After receiving the drawings, our engineers had [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center 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